This project involved the renovation and conversion of existing laboratory and office space at the National Institute of Standards and Technology (NIST) in Boulder, Colorado, to create a new, fully compliant server room supporting mission-critical operations. The scope included construction of a new server room within previously utilized laboratory space, followed by the relocation and commissioning of existing server equipment into the newly renovated environment.
The renovation required extensive upgrades to mechanical, electrical, and life-safety systems to meet strict reliability and environmental control requirements. A new ducted HVAC system was installed above a drop ceiling, including two Liebert precision air handling units to manage thermal loads. Electrical systems were reconfigured to provide independent panels and raceways, new power racks were installed, and a fire suppression system utilizing specialized gas was integrated to protect sensitive equipment while ensuring full containment within the server room envelope.
To support uninterrupted operation during power outages, an emergency backup generator was installed adjacent to the building and integrated with interior systems. Airflow performance was further enhanced through the installation of a ceiling-mounted air curtain, ensuring proper separation of hot and cold air zones within the server room. Upon completion, the new server room systems were successfully tied into the campus-wide Metasys controls system.
Execution required careful coordination within NIST’s secure campus environment. Long-lead equipment procurement, badging requirements for all personnel, and multiple scheduled system shutdowns were managed through detailed planning, six-week look-ahead schedules, and weekly Owner-Architect-Contractor (OAC) meetings. Sky Blue Builders coordinated closely with NIST stakeholders and subcontractors to maintain safety, reliability, and schedule adherence throughout the project.